Aegis Worldwide

Mechanical Design Engineer

Warren, MIUSD 10
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About the role

We are seeking an experienced Senior Mechanical Design Engineer to lead the design and development of custom machinery and industrial equipment. This position is ideal for someone with a strong background in special machines, motion systems, automation, and complex mechanical assemblies. Responsibilities * Design and develop custom machinery, special machines, and industrial equipment * Create complex 3D models, assemblies, manufacturing drawings, and BOMs * Take ownership of mechanical designs from initial development through manufacturing, assembly, testing, and installation * Perform engineering calculations including load analysis, motor sizing, torque, stress, and deflection * Design and select mechanical components, motion systems, and actuators * Review designs and drawings for functionality, manufacturability, and accuracy * Troubleshoot mechanical and design issues during manufacturing, assembly, testing, and field installation * Work closely with Manufacturing, Operations, Purchasing, Quality, Project Management, suppliers, and customers * Lead technical and design reviews * Provide technical guidance and mentorship to junior and mid\-level engineers * Identify potential design risks and recommend solutions before they impact the project Qualifications * 10\+ years of mechanical design experience * Bachelor’s degree in Mechanical Engineering preferred; equivalent experience will be considered * Strong background designing **custom machinery, special machines, automation, or industrial equipment** * Advanced experience with **SolidWorks and 3D parametric modeling** * Strong understanding of machining, fabrication, welding, and assembly processes * Experience performing mechanical engineering calculations * Experience with motion systems and mechanical actuators is highly preferred * Ability to independently manage complex mechanical design projects * Strong troubleshooting and problem\-solving skills * Experience leading design reviews or mentoring engineers preferred * FEA or engineering analysis software experience is a plus * Strong communication skills with the ability to work directly with customers and suppliers

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